Night Watch Heavyweight Custom Embroidered Hat

Keep your team warm while giving your brand a strong, professional presence with the Night Watch Heavyweight Custom Embroidered Hat. Made by Port Authority®, this classic cuffed beanie features a substantial chunky rib knit, a comfortable stretch fit, and a wide fold-over cuff for prominent logo placement. It is an excellent cold-weather apparel choice for outdoor crews, employee uniforms, winter events, seasonal promotions, and branded merchandise.

Key Features and Benefits

• Heavyweight acrylic knit: Provides substantial coverage and dependable warmth in cold-weather conditions.

• Chunky ribbed construction: Creates a durable, textured appearance that complements embroidered logos.

• Classic watch-cap style: Offers a timeless look suitable for professional uniforms and casual branded apparel.

• Comfortable stretch fit: Flexes to accommodate most adult head sizes without feeling overly restrictive.

• Wide fold-over cuff: Adds warmth around the ears while creating a clear surface for logo embroidery.

• Custom front embroidery: Keeps your business, organization, or team identity visible during wear.

• Up to four thread colors: Supports clean multicolor logos and coordinated brand designs.

• Four versatile hat colors: Available in Navy, Black, Graphite, and Olive Green.

Heavyweight Warmth for Cold-Weather Wear

The Night Watch Heavyweight Hat is designed for businesses and organizations that need practical winter apparel without sacrificing brand presentation. Its chunky acrylic rib knit delivers a substantial feel and helps protect the wearer during chilly workdays, outdoor activities, and seasonal events.

Unlike lightweight promotional beanies, this heavyweight construction provides a structured appearance that pairs well with work uniforms, branded outerwear, and casual apparel. The stretchable knit offers a flexible fit, while the cuffed design provides additional coverage around the ears.

Professional Custom Embroidery

Your logo is embroidered on the front cuff for a clean, dimensional finish. Embroidery adds texture and durability while helping the design remain visible against the hat’s chunky rib-knit surface.

The maximum embroidery area is 4" W × 2" H, providing sufficient space for many business logos, organization names, team emblems, and simple promotional messages. Designs may include up to four embroidery thread colors.

For the clearest result, use bold artwork with readable lettering and distinct shapes. Extremely small text, gradients, shadows, photographs, and very fine details may require simplification before embroidery.

Available Hat Colors

Choose a color that coordinates with your brand, uniform, or campaign:

• Navy

• Black

• Graphite

• Olive Green

Actual hat and thread colors may vary slightly from their appearance on computer and mobile screens. Minor color differences may also occur between manufacturing or dye lots.

Product Specifications

Ideal Uses

Night Watch embroidered hats are ideal for:

• Construction and trade crews

• Landscaping and property-maintenance teams

• Delivery and transportation companies

• Warehouses and distribution centers

• Outdoor service employees

• Corporate winter apparel

• School and university organizations

• Sports teams and fan merchandise

• Winter festivals and community events

• Nonprofit organizations and volunteer groups

• Seasonal promotional giveaways

• Branded retail merchandise

Quantity and Setup Information

Order quantities are available from 24 to 500 hats. The minimum order quantity is 24 pieces, making this product suitable for small teams, medium-sized organizations, company-wide uniform programs, and larger promotional campaigns.

A $35 setup charge applies to each order. Additional charges may apply if the artwork requires substantial modification or if a new embroidery file must be prepared for a significantly revised design.

Artwork and Embroidery Guidelines

Upload clear, high-quality artwork with your order. Vector artwork generally produces the most accurate embroidery setup.

Preferred File Formats

• AI

• EPS

• Vector PDF

Additional Accepted Formats

• PSD

• JPG

• PNG

• PDF

The maximum upload size is 75 MB. If your file exceeds this limit, contact us for assistance with a large-file transfer option.

For the best embroidery results:

• Convert all fonts to outlines when submitting vector artwork.

• Use solid colors rather than gradients or transparent effects.

• Avoid extremely small lettering and thin lines.

• Remove photographic textures, shadows, and complex background effects.

• Keep all artwork within the 4" W × 2" H embroidery area.

• Use no more than four thread colors.

• Identify desired thread colors when placing your order.

A cutting bleed is not required for embroidery artwork.

Artwork Review and Digital Proof

Your submitted artwork will be reviewed before production. If we identify small lettering, thin lines, excessive detail, unclear colors, unsupported effects, or another embroidery concern, we will contact you before proceeding.

Before final production, you will receive a digital proof by email. Carefully review:

• Logo artwork

• Spelling and wording

• Embroidery placement

• Design dimensions

• Thread colors

• Hat color

• Quantity

• Overall layout

Production begins only after the digital proof has been approved.

Production Time

Standard production requires approximately 5–7 business days after artwork and proof approval. Production time does not include artwork preparation, proofing delays, weekends, holidays, or shipping transit time.

Orders requiring artwork corrections or delayed proof approval may take longer. Production availability may also vary according to order quantity and current manufacturing capacity.